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Laser-splitting 3D-printing system sets a world record for intricacy

Laser-splitting 3D-printing system sets a world record for intricacy

Written by David

February 7, 2020

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While large 3D-printed objects such as cars or buildings may get a lot of attention, the technology is also used to produce tiny, multi-faceted objects.

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The latter could soon be whipped up faster and in more detail than ever before, thanks to a new printing system.

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If you’re 3D-printing an object that’s just a few millimeters long – and which includes features that are a fraction of a millimeter in size – then the usual approach of extruding molten plastic out of a nozzle just won’t work. Instead, a laser is sometimes used to selectively harden a light-sensitive liquid polymer known as a photoresist. The laser beam focuses on specific areas of that material, one after the other, building up a three-dimensional structure in the process.

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According to scientists at Germany’s Karlsruhe Institute of Technology, this process usually allows for a maximum printing speed of several hundred thousand voxels per second – a voxel is a single data point within a 3D grid, and is the equivalent of a pixel in a two-dimensional image. And although that may sound pretty fast, it’s actually only about one one-hundredth the speed at which inkjet printers produce 2D graphics.

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